Nowadays, corrugated cardboard has changed our ability to conduct national and global economic transactions. Businesses and trade relied on wooden boxes to store and carry their goods from the time of Cleopatra through the time of George Washington. These crates were inconvenient; they were costly to manufacture, difficult to scale up or down, and heavy to move.
Cardboard’s arrival marked the emergence of a revolution in the packaging industry. As a lightweight and flexible paper option, Corrugated Packaging aided businesses and homes with a faster and easier way to package products on demand without compromising product safety. We’ll know about the process of corrugated cardboard manufacturing and why it’s such a valuable resource for securing, storing and shipping things to homes and companies in this post.
What is Corrugated?
Adding wrinkles, folds, or groves into an item is called corrugation. Corrugated cardboard composes numerous layers purposefully stitched together, contrary to ordinary cardboard; a single layer of processed kraft paper. During the corrugation process, the inner layers of corrugated cardboard are crimpled or folded to form a pattern of small triangles, which are then sandwiched between a top and bottom layer of conventional cardboard.
The liner and the medium are the two fundamental components of corrugated cardboard. Both are composed of containerboard, a specific type of firm paper. Linerboard is a flat substance that adheres to the medium and is generally found on the board’s outside surfaces, although it can also be present on the inside for specialized structures. The medium is the paper pasted between the linerboard facings and molded into arches or flutes on the single facer.
- Combined Board
- Box Styles
What is Corrugated Cardboard Made of?
Corrugated cardboard is made of a substance called paper pulp. Pulp is typically generated from wood, although it can also be made from reused woodchips and shavings from lumber mill waste. The principal raw material utilized to manufacture corrugated cardboard is fast-growing pine trees. Big packaging firms hold thousands of acres of land where trees develop, are harvested, and seedlings are planted. After harvesting, the trees are stripped of their limbs, with just the trunks hauled by truck to a pulp mill. The collected tree trunks are processed in the mill using the kraft process, commonly known as the sulfate process due to the chemicals used to break down wood chips into fiber pulp. The fibers are delivered immediately to the paper machine after pulping and other processing, where they are molded, pressed, dried, and rolled into large rolls. These Kraft-Paper-Rolls are sent to corrugating plants to be produced into the cardboard.
What is the Difference Between Cardboard & Corrugated?
Corrugated boxes and cardboard boxes are interchangeable in the minds of many people. Many individuals get the two terms mixed up. But here’s the thing: they’re not identical. Cardboard and corrugated are two very different materials with different uses. When choosing the appropriate packing materials to transport your products, it’s vital to know what kind of package you’re getting. If this isn’t the case, you might not be embodying your brand as well as you think.
Cardboard is a term that refers to a thick paper stock or hefty paper pulp. This type of material is usually used in cereal boxes and greeting cards packaging. Although corrugated boxes contain some cardboard, it is crucial to remember that these materials are not the same. Corrugated is constructed of three layers of paper: an interior liner, an outside liner, and fluting with a ruffled shape that runs between the two. For the following reasons, this sort of material improves the packaging process:
- Lightweight with a high strength-to-weight ratio
- Product protection
- Environmentally friendly
Finally, while the differences may appear minor at first, it should be clear that cardboard is better suited to objects like cards and cereal boxes. For shipping boxes, however, corrugated cardboard is the ideal material. Corrugated sheets are perfect for shipping because they are sturdy, resilient, and easily recyclable when molded into boxes.
What are the Purposes/Benefits of Corrugated Cardboard?
Moving, shipping laptops and packaging food products are a few examples of situations when corrugated cardboard is used. This cardboard may be customized to safely transport a wide range of commodities thanks to its varied dimensions, card thickness, and color possibilities. Taking advantage of its availability saves you money while also helping the environment by keeping it out of landfills. Because corrugated cardboard has so many uses, it’s a good idea to always have some on hand.
- Art: If you enjoy crafts or have children, cardboard can be used in a variety of ways. When working with dirty products, place them on your work surface to protect your floor or table. Cut it into large, fun shapes, adorn them, and hang them up. Assemble it to build sculptures, models, and other decorations.
- Storage: Corrugated cardboard boxes are convenient and readily available if you have a lot of stuff to store and organize. In your garage, use boxes to organize drop-boxes. Arrange them on shelves, label them with the contents, and fill them; retrieving objects will be a piece of cake. To make divisions or hold objects upright, cut thinner strips of cardboard and fit them snugly within boxes.
- Gardening: Corrugated cardboard can be used for a variety of purposes in the garden. It can be used as a mulch to keep weeds at bay. Cover your young seedlings with a box to protect them from the intense noon summer sun or strong winds. And if you have more than you can use, shred it and throw it away in your compost bin.
Maximum Protection with Endless Customization
Corrugated boxes are more durable than standard cardboard boxes. They serve as a solid cushion for whatever goods they transport during shipping and handling. The size and thickness of corrugated cardboard might differ. Corrugated cardboard is intended to keep moisture and germs away from the contents contained within; this is especially crucial for food products that must resist long transportation times. Corrugated packaging is simple to personalize. You can have your corrugated manufacturers create unique boxes based on your specific business needs.
Impactful Branding with Sustainability
One of the most cost-effective packing alternatives is corrugated carton boxes. They don’t need a lot of labor or expensive instruments to construct the boxes. Aside from that, corrugated cardboard is simple to recycle.
The corrugated packing material can be customized to help with your company’s branding and awareness. Bespoke branding is a fantastic way to wow your customers because it looks more professional and indicates company. You can also give your boxes a personal touch to gain your customers’ loyalty and keep them coming back for more.
Why Order Corrugated Boxes from Vantage Boxes?
Vantage Boxes can provide you with full-service package design and printing services due to our years of expertise and deep understanding of the custom packaging process in a variety of industries. From selecting the right packaging material for your product to designing a look that captivates your audience and elevates your brand, trust the professionals at Vantage-Boxes to deliver a result that’s so compelling that you’ll want to buy your own product!
If you’d like to learn more about how corrugated packaging might be the right match for your packing, shipping, and fulfillment needs. we’d be happy to help. Contact us straight away if you are unclear about the sort of packing your products require. Our team of esteemed professionals will take the time to learn about your goals and needs, and then collaborate with you to create packaging that perfectly communicates all of them in a single work of art. corrugated packaging
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